Pregenesis Protocol — FMEA Register (Multi-Level)
Failure Mode & Effects Analysis Register
Equipment · Module · Facility cascades — Levels 1, 2, 5 of the 6-level FMEA hierarchy. Levels 3 (Line), 4 (100 TPD Factory Module), and 6 (Externality) pending Designer authoring.
6-Level FMEA Hierarchy
L1 Equipment — single tag (rotor, seal, valve) ·
L2 Module — 0A / T2 / SHRD / Liquifact / NEXUS zone / ZEP rollup ·
L3 Line (pending — Designer) ·
L4 100 TPD Factory Module (pending — Designer) ·
L5 Facility — multi-module cascades (WHSG loss → T2-ITD + PRE-EVP dual outage) ·
L6 Externality (pending — Designer + Architect)
RPN Escalation Thresholds
RPN ≥ 200: Immediate engineering review — must be CLOSED before IFA release |
125–199: Action required before OER Gate 3 |
80–124: Action recommended — quarterly review |
<80: Monitored
—
Total Entries
—
L1 Equipment
—
L2 Module
—
L5 Facility
—
RPN ≥ 200
—
RPN 125–199
—
Open Actions
—
Closed
FMEA Risk Matrix — RPN Distribution by Module
| FMEA ID | Lvl | Mod | Scope / Tag | Failure Mode | System Effect | S | P | D | RPN | Current Controls | Action / Owner | Status |
|---|
CBT-PRE-FMEA-001 | Rev 1 | April 2026 | CONFIDENTIAL — CARBOTURA INC.
RPN = S × P × D | Session 9 backfill: +50 entries across L1/L2/L5 | Governed by FMEA.prompt.md v1.0
RPN = S × P × D | Session 9 backfill: +50 entries across L1/L2/L5 | Governed by FMEA.prompt.md v1.0