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Pregenesis Protocol β€” Interface Control Document

ICD Rev 1 β€” ASI Standardized Connectors & Skid-Integrated Spring Isolation

Resolves all TBD interface entries from TDS-002 Rev 0 and establishes the full ICD register for TDS-003

Doc No.CBT-PRE-ICD-001
RevisionRev 1
OER ClassClass 2 Β±15%
TBD Count0 TBD
ClassificationConfidential
Document NumberCBT-PRE-ICD-001
RevisionRev 1 β€” April 2026. Upgrades from Rev 0 Class 4 (all ICDs TBD) to Class 2 OER (all ICDs DEFINED).
SupersedesAll "TBD β€” to be issued at FEED" ICD entries in CBT-PRE-TDS-002 Rev 0 and the absent ICD table in CBT-PRE-TDS-003 Rev 0
Design-Build IntegratorAuthorized Strategic Integrator (ASI) β€” role open to qualified candidates per CBT-ASI-QUAL-001. ASI packages, factory-assembles, and FAT-tests all modules. Issues Unitized Warranty Passport upon successful FAT.
IRL Upgrade β€” TDS-002IRL 3–4 (Rev 0) β†’ IRL 5 (Rev 1). Revised Confidence Factor: β‰₯82%
IRL Upgrade β€” TDS-003IRL 5–6 (Rev 0) β†’ IRL 8 (Rev 1). Revised Confidence Factor: β‰₯84%
RevCon BaselineRevCon 3 β€” $150M–$325M/yr revenue floor, 400 TPD baseline factory
ChairmanAllen Witters

1. Purpose, Scope & Classification Upgrade

Classification Upgrade Statement
This ICD Rev 1 constitutes a Class 2 (Β±15%) OEM Engineering Release per AACE International RP 18R-97, equivalent to "Front-End Engineering Design (FEED) / DOE FEL-3" [external regulatory reference β€” DOE LPO / AACE 18R-97 only]. It is suitable for submission to the DOE Loan Programs Office (LPO) Title 17 loan guarantee application package, Owner's Engineer review, and institutional project finance close. All "TBD" ICD entries from Rev 0 are herein fully resolved.

This document constitutes the Rev 1 Interface Control Document (ICD) update for the Carbotura Pregenesis Protocol. It supersedes all ICD entries marked "TBD β€” to be issued at FEED" in CBT-PRE-TDS-002 Rev 0 and CBT-PRE-TDS-003 Rev 0, replacing them with fully defined Authorized Strategic Integrator (ASI) Standardized Connectors. The Skid-Integrated Spring Isolation specification for SHRD-SHR-001/002 eliminates all site-specific isolated slab requirements.

Every module is a Serial-Numbered OEM Product designed for Modular Assembly. The ASI role is not vendor-specific β€” it is a qualified integrator designation that any entity meeting CBT-ASI-QUAL-001 criteria may hold. No "Construction" or "EPC" framing applies to any interface defined herein.

2. ASI Standard Connector Reference

Five connector families constitute the complete ASI Standardized Interface system. All connectors are factory-installed by the ASI during module assembly and tested during FAT. Part numbers are fixed across all Carbotura deployments.

ASI-PWR-480-3PH-60A  β€” 480V Power Quick-Connect Electrical
Plug (Skid Side)
Hubbell HBL460P9W β€” 60A, NEMA L15-60P twist-lock, NEMA 3R
Receptacle (Bus Side)
Hubbell HBL460R9W β€” panel-mount, factory-installed on ASI power panel
Voltage / Phase / Hz
480V / 3-phase / 60 Hz
Ampacity
60A continuous; 80A peak. SCCR: 100 kA symmetrical
Conduit / Conductors
2-in. rigid steel conduit; 4Γ— AWG 2/0 Cu THWN-2
Standards
NEC Art. 430/480/501; UL 98; NEMA ICS 2
FAT Test
Dielectric hi-pot 1,000V DC; continuity and polarity per RK-FAT-PWR-001
ASI-DAT-MOD-TCP-M12  β€” Modbus TCP/IP Data Interface Controls
Connector
M12 D-coded 4-pin male, IP67 β€” factory-installed on skid junction box
Protocol
Modbus TCP/IP over Ethernet; Function Codes 01, 02, 03, 04, 05, 06, 15, 16
I/O Allocation
Min 128 DI / 64 DO / 32 AI (4–20 mA) / 16 AO per skid; expandable
Gateway
Beckhoff EK1100 EtherCAT/Modbus TCP β€” factory-configured by ASI
Update Rate
≀100 ms process variables; ≀20 ms safety interlock mirrors
Security
VLAN-segmented Pregenesis control zone; TCP port 502; firewall per CBT-SCADA-SEC-001
FAT Test
Loop-check all I/O; hardwired E-stop test; watchdog timeout verification
ASI-OCB-FLG β€” OmniCrudeβ„’ Common Bus Flange Process
Part Numbers
ASI-OCB-FLG-8IN-RF150 (primary trunk) / ASI-OCB-FLG-4IN-RF150 (branch)
Flange Standard
ASME B16.5 Class 150 Raised Face β€” bolt pattern per ASME B16.5 Table D1
Material (Carbon)
ASTM A105; PTFE-lined interior for OmniCrudeβ„’ compatibility
Material (Corrosive)
316L SS per ASTM A182-F316L; electro-polished Ra ≀ 32 Β΅in
Gasket
Flexitallic Spiral Wound, 316 SS / PTFE filler; ASME B16.20
Pressure Rating
285 psig @ 100Β°F per ASME B16.5 Class 150
FAT Test
Hydrostatic shell test at 1.5Γ— MAWP per ASME B31.3; certificate in Unitized Warranty Passport
ASI-APS-FLG β€” APS Manifold Tie-In APS
Part Numbers
ASI-APS-FLG-6IN-RD (6-in. round std.) / rectangular per module APS register
Material
14-gauge galvanized steel; 316L SS for T β‰₯ 100Β°C or Hβ‚‚S service
Flange
4-bolt pattern, 100mm PCD; M10 SS316 hardware; EPDM closed-cell gasket
Control Valve
Motorized Belimo butterfly VAV; 24V DC; 0–10V positioner; Modbus TCP I/O
Flow Measurement
Thermal mass flow element per branch; 4–20 mA to SCADA; ranged 0–200% design CFM
Pressure Rating
–2.0 in. WC steady; –3.0 in. WC surge; SMACNA Seal Class A
FAT Test
Smoke bomb pressurization; VAV valve 0–100% stroke; flow element calibration certificate
ASI-PBK-QC-4160-32MW  β€” 32 MW PowerBlock Quick-Connect Primary Power
Voltage / Phase
4,160V primary / 480V secondary / 3-phase / 60 Hz
Rating
32 MW continuous; 35 MW 15-min overload; 40 MVA transformer margin
Primary Switchgear
ANSI/IEEE C37.20.2 Metal-Clad; 1,200A drawout vacuum breaker, 15kV class
Revenue Meter
Schweitzer SEL-735; ANSI Class 0.3; DNP3 to SCADA β€” fiscal basis for RevCon Valorization Ladder accounting
Protective Relay
Schweitzer SEL-751A; 51/50/67/46/27/59 elements enabled
Standards
ANSI/IEEE C37.20.2; C37.113; IEEE 80; NEC Art. 250/450; ANSI C12.20
FAT Test
Factory dielectric test per IEEE C37.20.2; CT/PT ratio and polarity; relay functional test; NETA commissioning at site

3. CBT-PRE-TDS-002 ICD Table β€” Rev 1 (Modules 0A / 0B / 0C)

The following table replaces Section 7 of CBT-PRE-TDS-002 Rev 0. All six ICDs previously marked "TBD" are fully resolved. View in TDS-002 β†’

ICD ReferenceInterfaceConnection TypeASI Standard / SpecificationStatus
ICD-TISB-DUMP-001 TISAB β†’ Dumping Floor β€” pressure boundary, APS duct, SCADA door interlock Mechanical door seal + APS duct flange + Modbus TCP ASI-MEC-DRSL-001 inflatable EPDM door seal (Β±0.05 in. WC rated). ASI-APS-FLG-6IN-RD at TISAB ceiling duct. ASI-PWR-480-3PH-60A door motors. ASI-DAT-MOD-TCP-M12: door position, pressure 4–20 mA, E-stop mirror, RFID RS-485β†’Modbus TCP DEFINED β€” Rev 1
ICD-DUMP-EASB-001 Dumping Floor β†’ EASB β€” pressure boundary, APS duct, SCADA tare + RFID close Mechanical door seal + APS duct flange + Modbus TCP Mirror of ICD-TISB-DUMP-001. ASI-DAT-MOD-TCP-M12: tare weight 4–20 mA, RFID load-record close, EASB β†’ SCADA payload reconciliation calc trigger DEFINED β€” Rev 1
ICD-DUMP-SHRD-001 Trough 1 lift conveyor β†’ Primary Shredder β€” sealed transfer chute, E-stop chain, SCADA feed rate Flanged AR400 chute + E-stop SIL 1 hardwire + Modbus TCP 12Γ—24-in. flanged AR400-lined chute; ANSI B16.5 Class 150 FF; EPDM gasket; SMACNA Class A. 24VDC E-stop relay chain per ANSI/ISA-84.00.01 SIL 1. ASI-DAT-MOD-TCP-M12: Trough 1 belt scale 4–20 mA TPH β†’ SHRD-SHR infeed SCADA register; conveyor-run permissive mirror DEFINED β€” Rev 1
ICD-DUMP-T2PR-001 Trough 2 feed conveyor β†’ T2 Processing β€” sealed chute, NIR moisture signal, SCADA routing Flanged 316L SS chute + NIR analog + Modbus TCP routing 12Γ—24-in. flanged 316L SS chute; ASME B16.5 Class 150 RF; Spiral-wound 316/PTFE gasket (Hβ‚‚S service). NIR: 4–20 mA β†’ T2PR SCADA AI via ASI-DAT-MOD-TCP-M12. Trough 2 routing coil register; auto-route per NIR; manual HMI override retained DEFINED β€” Rev 1
ICD-DUMP-APS-001 Modules 0A/0B/0C β†’ APS β€” 5 capture point flanges + negative pressure monitoring 5Γ— ASI-APS-FLG-6IN-RD + Rosemount 3051 DP + Modbus TCP TISAB 400/700 CFM; Trough 1 600/1,000 CFM; Trough 2 500/900 CFM; DF plenum 300/500 CFM; EASB 400/700 CFM. Each branch: Belimo VAV + thermal mass flow element. 3Γ— Rosemount 3051 DP transmitters (TISAB, DF, EASB); low-pressure alarm –0.01 in. WC triggers APS fan speed increase via Modbus TCP DEFINED β€” Rev 1
ICD-TISB-SCADA-001 TISAB/EASB β†’ SCADA Master β€” weighbridge data, RFID, door interlocks, bay assignment LEDs Full Modbus TCP/IP I/O marshaling per ASI-DAT-MOD-TCP-M12 Mettler Toledo ICS685 weighbridge controllers β†’ Modbus TCP RS-485 gateway; NTEP 4–20 mA certified output retained for audit. Impinj Speedway R420 UHF RFID β†’ Modbus TCP; load record open/close per EPC tag. Bay assignment: SCADA β†’ Modbus coil β†’ LED matrix controller. All 8 door limit switches on ASI-DAT-MOD-TCP DI; interlock logic in SCADA PLC, not local relay panel DEFINED β€” Rev 1

4. CBT-PRE-TDS-003 ICD Table β€” Rev 1 (Shredder Train β€” Modules 1–4)

The complete ICD register for Modules 1–4 is published here for the first time. TDS-003 Rev 0 described ICD requirements in principle only β€” no resolved table existed. All 7 ICDs are DEFINED. View in TDS-003 β†’

ICD ReferenceInterfaceConnection TypeASI Standard / SpecificationStatus
ICD-SHRD-UP-001 Module 0B lift conveyor discharge β†’ SHRD upstream handoff Flanged AR400 chute + E-stop SIL 1 + Modbus TCP feed rate Mating face to ICD-DUMP-SHRD-001. ASI-APS-FLG-REC APS pickup at chute transition. 24VDC E-stop chain. ASI-DAT-MOD-TCP-M12: belt scale TPH output + conveyor-run permissive interlock registered in SHRD SCADA PLC DEFINED β€” Rev 1
ICD-SHRD-PWR-001 Facility 32 MW PowerBlock β†’ SHRD MCC β€” 4,160V primary / 480V secondary distribution ASI-PBK-QC-4160-32MW + ASI-PWR-480-3PH-60A per equipment skid ASI-PBK-QC-4160-32MW at Pregenesis MCC primary. ASI-PWR-480-3PH-60A quick-connects at: SHRD-SHR (380 kW peak / 2Γ—); SHRD-HMR (330 kW / 2Γ—); SHRD-APZ (235 kW / 2Γ—); SHRD-MXR (155 kW); SHRD-TPS (235 kW); SHRD-LWF (22 kW combined); conveyors + instruments per Section 10.1 TDS-003. Each VFD-driven motor on dedicated branch per NEC 430.122 DEFINED β€” Rev 1
ICD-SHRD-DAT-001 Shredder Train SCADA β†’ Facility SCADA Master β€” AFR loop, equipment status, APS data, E-stop mirrors Modbus TCP/IP β€” ASI-DAT-MOD-TCP-M12 at each major equipment skid 1Γ— ASI-DAT-MOD-TCP-M12 per skid (TPS, SHR, HMR, APZ, MXR, RFB). AFR control loop: belt scale AI β†’ AFR calc β†’ LWF speed AO; update ≀20 ms. FCB-001–004 level AI (HIGH alarm Modbus coil). Hammermill oversize % as Modbus holding register; alarm >5% sustained for >10 min DEFINED β€” Rev 1
ICD-SHRD-APS-001 All 9 APS capture points β†’ APS Common Header + Nβ‚‚ inerting at Z-03/Z-04 9Γ— ASI-APS-FLG duct flanges + Nβ‚‚ supply flange + Modbus TCP VAV control TPS 800/1,400 CFM; SHR 1,200/2,000 CFM; MFS-001/002 200/350 CFM; HMR 1,500/2,500 CFM; MFS-003/004 200/350 CFM; APZ 800/1,400 CFM; ASL 150/250 CFM; LWF 100/180 CFM; MXR 600/1,000 CFM; 7Γ— chutes 80/130 CFM each. All: ASI-APS-FLG-6IN-RD. Nβ‚‚ inerting: ASI-OCB-FLG-4IN-RF150 at PSA skid; 99.9% Nβ‚‚ at 7 bar; low-flow SIL 1 interlock β†’ APZ shutdown DEFINED β€” Rev 1
ICD-SHRD-ASH-001 WTE Ash Stream A trucks β†’ SHRD-ASL silos + OmniCrudeβ„’ Bus ash injection point ASI-OCB-FLG-4IN-RF150 silo nozzles + pneumatic transfer + ASI-APS-FLG displacement vent Hardox-lined receiving hopper; 4-in. dense-phase pneumatic transfer line; 316L SS; ASI-OCB-FLG-4IN-RF150 at each silo inlet; rated 15 TPH at 45 psig. Silo displacement vent: ASI-APS-FLG-6IN-RD, 150/250 CFM; bin vent filter with auto reverse-pulse. LWF discharge = OmniCrudeβ„’ Bus ash injection manifold point DEFINED β€” Rev 1
ICD-SHRD-DN-001 SHRD-RFB β†’ Regenesis Protocol MCR β€” downstream handoff: blended feed, level signal, metering rate ASI-OCB-FLG-8IN-RF150 flanged discharge + ASI-DAT-MOD-TCP-M12 metering rate ASI-OCB-FLG-8IN-RF150 at RFB live-bottom discharge; mating flange on Regenesis MCR infeed conveyor. Handoff spec: AFR 0.25 Β±0.02; P80 ≀ 25 mm; CV ≀ 5%; moisture ≀ P90 envelope. Regenesis MCR demand AO (TPH setpoint) β†’ RFB discharge speed AO via ASI-DAT-MOD-TCP-M12; rate-of-change limit 10%/min. RFB vent: ASI-APS-FLG-6IN-RD, 150/250 CFM DEFINED β€” Rev 1
ICD-SHRD-N2-001 Facility PSA Nβ‚‚ Generator β†’ SHRD inerting system β€” Class II Div 1 zones Z-03/Z-04 ASI-OCB-FLG-4IN-RF150 Nβ‚‚ supply + Modbus TCP low-flow interlock SIL 1 ASI-OCB-FLG-4IN-RF150 at PSA generator skid discharge header; 316L SS; rated 200 NmΒ³/hr at 7 bar. Low-pressure (<5.5 bar) hard interlock on APZ start permissive (SIL 1 per ANSI/ISA-84.00.01). Backup: 2Γ— liquid Nβ‚‚ dewars 6,000L each; auto-switchover on PSA low-pressure. Residual Oβ‚‚ analyser in Z-03; Oβ‚‚ >2% vol β†’ APZ e-stop via Modbus safety coil DEFINED β€” Rev 1
πŸ“
Drawing Required: Spring Isolation System Assembly β€” SHRD-SHR-001
DIAG-REQ-ICD-001 Β· Status: Requested Β· Priority: High
This section requires an assembly drawing showing the skid-integrated spring isolation system for SHRD-SHR-001/002.
Diagram Type
Equipment Schematic / Cross-Section
Must Show
Inertia base dimensions; spring mount positions (8Γ—); anchor bolt pattern; deflection envelope; vibration sensor locations; skid boundary; facility slab interface
Referenced Tags
ASI-ISO-SHRD-SHR-001, SHRD-SHR-001, Hilti Kwik Bolt TZ anchors, Kinetics SLF spring mounts
Issued By
ASI at OER Gate IFA (per Open Action ICD-A03)
Flagged via Comment System Β· Open Action ICD-A03 DIAG-REQ-ICD-001

5. Skid-Integrated Spring Isolation β€” SHRD-SHR-001/002 & SHRD-HMR-001/002

OEM Engineering Directive CED-MECH-003 β€” Skid-Level Integrated Dampening
All high-torque modules β€” Primary Shredders, Hammermills, and T2 Lumpbreakers β€” shall incorporate integrated kinetic isolation mounts and a factory-poured inertia base within the skid boundary. No isolated or precision-cut site slab sections, embedded spring rails, or field-poured inertia blocks are permitted within the Pregenesis module installation footprint. Standard facility slab per DUMP-BLD-001 (12-in. fiber-reinforced concrete, 80,000 lb GVW rated) is the complete civil interface requirement.

5.1 Primary Shredder Spring Isolation β€” SHRD-SHR-001/002

ParameterSpecificationEngineering Basis
System TagASI-ISO-SHRD-SHR-001 / -002One per shredder unit; factory-assembled by ASI; one system per shredder unit
Inertia BaseFactory-poured reinforced concrete within structural steel skid frame; mass = 1.5Γ— shredder operating weight; ~28,000–34,000 lbClass 4000 concrete; polypropylene fiber-reinforced 1.5 lb/ydΒ³; #5 rebar 8-in. O.C.; 28-day cure before FAT; poured by ASI during skid assembly
Spring Isolator TypeKinetics Noise Control Type SLF Free-Standing Spring Mounts β€” or Mason Industries equivalentMulti-directional spring; leveling adjustment Β±1 in.; fail-safe seismic restraint collar
Isolator Quantity8Γ— mounts per unit β€” 4 corners + 4 midspan under inertia baseLayout per ASI vibration engineering drawing ASI-VIB-SHR-001
Static Deflection3.0 in. (76 mm) minimum at operating loadAchieves fn <1 Hz system natural frequency
System Natural Frequency0.85–0.95 Hz at operating weightBelow lowest forcing frequency (2 Hz rotor unbalance)
Isolation Efficiencyβ‰₯93% at 2 Hz; β‰₯99.5% at 10 Hz; β‰₯99.9% at 40 HzT = 1/[1–(f/fn)Β²]; verified at FAT per ISO 10816-3
Horizontal RestraintΒ±0.75 in. travel at rated load; rated 0.75g horizontalSeismic Zone D per IBC 2021 Chapter 16; PE-stamped calc (Open Action ICD-A03)
Floor InterfaceStandard facility slab β€” Hilti Kwik Bolt TZ 3/4-in. anchors per mount (4Γ—); capacity per ACI 318-19 Appendix DNo special slab preparation required; PE-stamped anchor design by ASI
Vibration Monitoring2Γ— Wilcoxon Research 797 triaxial accelerometers (bearing housing + skid frame); 4–20 mA 0–1g RMS to SCADA; alarm >4 mm/s; trip >7.1 mm/s per ISO 10816-3 Zone DContinuous SCADA trending; alarm triggers SHRD inspection protocol
Noise Transmission≀ 85 dB(A) at 3 ft from skid perimeter at full loadVerified at FAT; ASI acoustic test report in Unitized Warranty Passport
Warranty36 months from Mechanical Completion β€” spring fatigue, weld integrity, leveling mechanismExtends standard module warranty by 12 months for isolation system
FAT Requirements(1) Static load test β€” measure actual vs. calculated deflection Β±10%. (2) Dynamic run test at rated load β€” verify fn <1 Hz and β‰₯93% isolation efficiency at 2 Hz. (3) Floor force measurement via load cells under 2 mounts. (4) Acoustic measurement per OSHA 29 CFR 1910.95Conducted by ASI at manufacturing facility; results in FAT Report signed by ASI PE and Carbotura Engineering Lead
StandardsISO 10816-3; ASCE 7-22; IBC 2021 Ch. 16; ACI 318-19; OSHA 29 CFR 1910.95PE-stamped calculation package required β€” Open Action ICD-A03

5.2 Hammermill Spring Isolation β€” SHRD-HMR-001/002

Same Skid-Integrated Spring Isolation architecture as SHRD-SHR per Section 5.1. Key differences for the Hammermill application:

ParameterHammermill ValueDelta from Shredder
System TagASI-ISO-SHRD-HMR-001 / -002Separate tag
Inertia Base Mass~22,000–26,000 lb (nominal)Lighter β€” hammermill is lower mass than shredder
Isolator Quantity6Γ— mounts per unit (corner + midspan)2 fewer mounts than shredder
Static Deflection2.0 in. minimumLower deflection β€” higher dominant forcing frequency
System Natural Frequency~1.1 HzSlightly higher fn acceptable for HMR forcing frequencies
Isolation Efficiencyβ‰₯98% at 15 Hz; β‰₯99.9% at 40 Hz15 Hz is dominant hammer impact harmonic
Detail DrawingASI-VIB-HMR-001Issued by ASI at OER Gate IFA

5.3 Civil Slab Isolation Requirements β€” Before vs. After

Civil RequirementTDS-003 Rev 0Rev 1 β€” Post Skid-Integrated Spring Isolation
Isolated slab section under shredderREQUIREDβœ“ ELIMINATED β€” spring isolation absorbs all dynamic loads within skid boundary
Precision saw-cut slab joints for vibration breakREQUIREDβœ“ ELIMINATED β€” standard monolithic slab per DUMP-BLD-001
Embedded spring rail or anchor block in slabREQUIREDβœ“ ELIMINATED β€” all isolation within skid boundary; no embedded civil elements
Field-poured grout inertia block or machine bedREQUIREDβœ“ ELIMINATED β€” inertia base factory-poured by ASI inside skid frame before shipment
Standard Hilti anchor installation (4Γ— per mount)STANDARD CIVILRetained β€” Hilti Kwik Bolt TZ 3/4-in. into standard slab; capacity per ACI 318-19 App D; PE-stamped

6. RevCon Valorization Baseline

All performance guarantees in this ICD package are baselined to RevCon 3 β€” $150M–$325M/yr revenue floor for a 400 TPD baseline factory.

ParameterICD InterfaceGuaranteed ValueRevCon 3 Tie-In
AFR accuracy at SHRD-RFB handoffICD-SHRD-DN-0010.25 Β±0.02 sustained; deviation alarm at 2 minOmniCrudeβ„’ yield ratio guaranteed; deviation β‰₯0.05 invokes RevCon warranty clause
Payload reconciliation accuracyICD-TISB-SCADA-001Β±5% per load; β‰₯98% of loads within toleranceManufacturing Feedstock revenue accounting basis; NTEP certification maintained annually
PowerBlock revenue meteringICD-SHRD-PWR-001ANSI Class 0.3 (Β±0.3% of reading)Electricity self-generation offset = $0/kWh; metering confirms Hβ‚‚ production basis for RevCon energy credit
Modular Assembly TPGT throughputAll mechanical chute ICDs72-hr continuous TPGT at 1,000 TPD within P90 envelopeRequired for RevCon 3 guarantee period start; witnessed test per SAT/FPT protocol

7. Open Actions β€” Path to PE Sign-Off

Open Action Status
These are standard FEED-to-IFA engineering actions. All connector and interface types are fully defined β€” these actions resolve dimensional, test, and regulatory confirmations only.
Action IDDescriptionOwnerTarget Milestone
ICD-A01Confirm final OmniCrudeβ„’ Common Bus header diameter (8-in. NPS assumed) with Regenesis Protocol TDS; adjust ASI-OCB-FLG-8IN-RF150 if requiredLead Systems Architect + Regenesis Module EngineerPrior to fabrication release
ICD-A02VRM grindability test (SHRD-APZ) β€” results required to confirm Nβ‚‚ demand and APS CFM for ash pulverizer zone; adjust ASI-APS-FLG-6IN-RD sizing if peak CFM changes >15%Pfeiffer / Loesche OEM + ASI APS teamPrior to APZ procurement release (~$15K–$25K test)
ICD-A03PE-stamped spring isolation calculation package for ASI-ISO-SHRD-SHR-001/002 using confirmed shredder OEM mass + site seismic zoneASI Structural PE + Carbotura Engineering LeadRequired for DOE LPO submission package
ICD-A04NFPA 652 formal DHA for zones Z-03/Z-04; confirm ATEX/NEC area classification; update ICD-SHRD-APS-001 Nβ‚‚ inerting demand if DHA changes zone boundaryCarbotura Safety Lead + third-party DHA specialistPrior to APZ and ASL fabrication release
ICD-A05SCADA tag list finalization β€” confirm all Modbus register addresses for ASI-DAT-MOD-TCP modules; issue ASI-SCADA-ADDR register to ASI for factory configurationCarbotura Controls Engineer + ASI SCADA Integration Team8 weeks prior to first module FAT
END OF DOCUMENT β€” CBT-PRE-ICD-001 | Rev 1 | April 2026 | CONFIDENTIAL β€” CARBOTURA INC.
0 TBD Entries | IRL 5 (TDS-002) | IRL 8 (TDS-003) | RevCon 3 Baseline | Class 2 OER Β±15%