Pregenesis Protocol — Mass Flow Diagram
Pregenesis Mass Flow — Sankey Diagram
400 TPD baseline factory · All material streams, splits, liquid flows, ferrous recovery, and optional Enhancement Admix
Reading This Diagram
Stream widths are proportional to mass flow (TPD). Hover over any node or link for exact values. Green streams = product/recovery; Red streams = removal/waste; Blue streams = primary feedstock path; Yellow streams = liquid streams (leachate, condensate); Orange streams = Enhancement Admix path (optional). Use the zoom controls or scroll to zoom, click + drag to pan.
Trough 1 — MSW + Tires
Trough 2 — Sludge + Wet Ash
Product / Recovery stream
Ferrous removal
Enhancement Admix stream (optional)
Liquid stream
APS Capture Stream
Blended feed to Regenesis
CBT-PRE-DIAG-SANKEY
400 TPD Baseline · EAF 0.25
Mass Balance Summary
| Stream | Description | TPD (nominal) | Notes |
|---|---|---|---|
| Trough 1 — MSW + Tires | Primary feedstock stream — MSW, tires, C&D | 360 | 90% of total intake — primary shredder path |
| Trough 2 — Sludge + Wet Ash | Wet industrial carbon streams — sludge, WTE ash, coal ash, CMM solids | 40 | 10% of total; T2 wet processing path |
| → Trough 1 (MSW / Tires) | 90% of input to primary Shredder Train path | 360 | 90/10 trough split ratio |
| → Trough 2 (Sludge / Ash) | 10% of input to T2 processing path | 40 | Moisture content governs routing |
| Ferrous Recovery — Stage 1 | Bulk ferrous removed post-shredder (MFS-001/002) | −18 | ~5% of Trough 1 stream |
| Ferrous Recovery — Stage 2 | Fine wire + fasteners post-hammermill (MFS-003/004) | −7 | ~2% of post-S1 stream |
| Leachate → Water Treatment | Liquid removed during T2 pre-dewatering (centrifuge) | −20 | 50% moisture removal from 40 TPD |
| Condensate → Recovery | High-value ultrapure water from T2 Indirect Thermal Dryer (T2-ITD) | −5 | Product water — routes to water treatment |
| WTE Ash Stream A (external) | WTE Ash — Enhancement Admix Stream A (optional, when available) | +70 | External input, Stream A silo |
| Recyclotron Solid Phase OmniCrude™ (Stream B) | Recyclotron Solid Phase OmniCrude™ — Enhancement Admix Stream B (optional) | +10 | Internal recycle, Stream B silo |
| T2 Pulverized Output | Dry pulverized material from T2 VRM (joins Enhancement Admix silos) | +4 | Supplement to Enhancement Admix |
| Total Enhancement Admix to Mixer (Enhanced MCR Mode only) | EAF = 84 / 335 = 0.25 ✓ | 84 | EAF 0.25 confirmed at design point |
| APS Capture Stream | Vapors + particulates captured by APS — product recovery | −10 | Carbon fines, vapors — not lost |
| Regenesis MCR Feed | Blended output to Regenesis reactor | 409 | 335 TPD feedstock + 84 TPD Enhancement Admix (Enhanced MCR Mode) − 10 APS |
Mass Balance Note
Regenesis MCR Feed (409 TPD) exceeds input Manufacturing Feedstock (400 TPD) because the Enhancement Admix streams (WTE Ash + Recyclotron Solid Phase OmniCrude™ = 80 TPD net external addition) are additive to the feedstock mass. Enhancement Admix is not consumed chemically — it is separated in downstream Regenesis MAX refining and partially recirculated as Stream B. APS Capture Stream (10 TPD) represents recovered product value, not mass loss.